USS High-Rate Bulk Bag Filling Station with USS Pallet Dispenser and Gravity Conveyor

The USS ULTRA-BAGGER™ Bulk Bag Filling Machine

Dispense Pallet -> Fill -> Weigh -> Pack -> Convey -> Repeat

This FIBC (Super Sack) bulk bag filling machine features automatic pallet dispensing, bag hooks that retract toward the operator, automatic weighing, densification, and conveying. This station has it all – a turn-key package that saves on labor costs and measurement accuracy.

The USS ULTRA-BAGGER™ is our highest-rate bulk bag filling station. When you need to fill a lot of bags quickly, with little downtime and maintenance…this is the bagging station for you.

The elegant operation of this PLC-run station fills, accurately weighs, and packs your material in a single operation. Our patented densifier fills bags with up to 20% more product, saving space and efficiency in storage. Our densifier is so efficient that we have clients that stack bags on top of each other.

The USS ULTRA-BAGGER™ bulk bag filling station is available with or without conveyors. The unit is accessible from all four sides and can be oriented to fit your location.

Attachments for filling drums, boxes, and totes are available.

Our pallet dispenser will handle both wood and molded pallets. Pallets can be dispensed in-line or at a 90 degree angle. This option, with powered conveyor, will fully automate your operation.

FIBC Supersack Bulk Bags Densified and Stacked by a US Systems Bagger — FIBC Bulk Bags Densified and Stacked by a US Systems Bagger

The USS ULTRA-BAGGER™ Bulk Bag Filling Station fills the same way, the right way, every time. Savings are realized in manpower required, filling accuracy, reduced bulk bag cost, improved storage, and reduced shipping charges.

Download our Bulk Bag Filling Station Product Guide PDF

US Systems Bulk Bag Filling Station Diagram

A US Systems Ultra-Bagger™ System for Powdered Milk

This video is an “oldie but goodie” look at the main features of our bagging station. Check it out!

Features and Benefits:

Food-grade neoprene cuff inflates to seal bag
PLC-controlled automation
Intuitive HMI (touchscreen available)
Motorized height adjustment for easy maintenance
Painted carbon steel construction
Latch mechanisms offer positive loop control
Latch mechanisms automatically release once bag is full
Latch mechanisms move toward operator for quick bag hanging
Exhaust filter available or use existing dust collection system
Optional automatic pallet dispenser available
All features are optional, customizations welcome. Call USS to discuss your needs.

Seamless Inflatable Cuff

The USS ULTRA-BAGGER™ Seamless Inflatable Cuff, manufactured of food-grade neoprene, expands against the inside of the bulk bag fill spout, sealing the opening to guard against product contamination and to control dust. All product contact points are constructed of stainless steel. An internal passage in the product fill spout allows the evacuation of dust during the filling cycle. A remote push button is provided to inflate and deflate the cuff.

FIBC Supersack Bulk Bag Bagger Spout with inflatable cuff — USS ULTRA-BAGGER™ Stainless Steel Spout with Food-Grade Neoprene Inflatable Cuff

Top View of Supersack Bagger Showing Inflating Mechanism, Dust Collection, and Motorized Height Adjustment — Top View of Bulk Bagger Showing Inflating Mechanism, Dust Collection, and Motorized Height Adjustment

Bag Inflation, Motorized Height Adjustment, Product Valve

A system to inflate the bulk bag before starting the filling cycle is housed within the air intake filter. An exhaust air filter assembly can be added or a connection to your existing dust collection system can be made to capture displaced air from the bulk bag.

The motorized height adjustment includes a motor, a gear reducer, lead screws with bronze nuts in each leg, and chain and sprockets to tie the system together. The upper and lower limits are controlled by a proximity switch.

The product valve to control the flow of your material is attached to your product source. A flexible hose then connects the valve to the bulk bag filling machine.

Why Do Our Customers Love the Ultra-Bagger™ Densifier So Much?

Not all densification methods are created equal. Vibrating a bag may help the material settle but doesn’t cut it for our most demanding customers. High Frequency, Low Amplitude vibration doesn’t PACK material. That’s why our customers prefer the Ultra-Bagger’s™ High Amplitude, Low Frequency densification method.

Densification Magic: High Amplitude, Low Frequency

Our unique patented densifier lifts the bulk bag and drops it downward using the sheer bulk weight to compact material into spaces between particles – pushing air out of the material so it occupies a smaller volume.

We have customers able to stack bulk bags 2-high in the warehouse, effectively doubling the storage capacity of their facilities.

Vibrating a bulk bag or box may help, but it is not as good as “packing” the material using its own momentum from the force of gravity.

What Customers Have to Say About It

One of our customers we have a long relationship with wrote to us:
“With 28 years of experience in the Bulk Bag industry I have found that the low amplitude high impact method of settlement has been one of the best methods for settling bulk bags. Especially when dealing with bags that are palletized. Lift and drop method of settling while the bag is under complete control is superior to most other methods of settling that I have experienced. Vibration of a bag that is on a pallet is dampened to the extent that the actual effect is minimum.”

Another customer who has purchased 9 fill stations over the last 15 years specifies:
“Densifier shall be a “lift and drop design. Simple bag vibration is unacceptable.” This is a large chemical manufacturer who has multiple plants and has tried many solutions, finally to be satisfied with our method.

If densification is an important feature of your filling system give USS a call for a free consultation.